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Process Engineering Consulting Services

 
An Approach to Six-Dimensional Engineering in the Process of Progress

LENGTH, WIDTH, and HEIGHT: The dimension of height was the primary focus of industrialized cultures at first. Since mastering the height dimension was the only way to create and invent a thing. Therefore, in civilizations where industrialization was not sought, three-dimensional artistic abilities like sculpture were discouraged, if not outright banned. A breakthrough in production has been made possible by the free usage of 3D design software in our nation. As a result, the ability to conceptualize and design in three dimensions has become essential for growth.

TIME: The industrial revolution occurred when time was included as a dimension in the process of advancement. These days, ideas like productivity and generating more in a given amount of time are part of our working lives. Through more effective use of the temporal dimension in engineering—known as "lead time"—later industrialized nations made it possible for us to purchase reasonably priced goods. (Model of Industrialization in China)

FORECAST: Developing nations have also given engineering methods a forecasting component. This dimension allows for the creation of simulations and the more accurate prediction of future needs. All simulations, big data, and artificial intelligence applications are essential instruments that must be internalized in order to carry out engineering in the process of progress.

FORCING CONDITIONS: Without forcing conditions, engineering cannot advance. Everything that humans have created is made of materials that have been altered by imposing natural conditions. Regression is the only outcome of engineering work done with the knowledge that conditions are not forced. As a result, forcing conditions—the sixth component in the process of progress—is required rather than optional.

Consulting Services


Services for Feasibility Studies

An initial feasibility study is frequently necessary for complex projects in order to assess the technical, financial, and regulatory viability of implementation procedures, facility and equipment modifications, or additions. Saylan Teknik contributes decades of experience and extensive knowledge to feasibility studies on a wide range of process technologies and alternatives. We investigate substitute surface treatments and equipment, enhancement of processes, growth in production, decrease in toxic waste and its utilization, mitigation of hazards, and reliance on internal resources instead of outsourcing. A feasibility study provides qualitative or quantitative information on expenses (material, program, regulatory, and technological risks) and benefits (material and technical). Business and capital costs will need to be quantitatively assessed if a Return On Investment (ROI) calculation is needed; otherwise, these costs are typically reported with a rough order of magnitude (ROM) accuracy. Completing a design is typically necessary to obtain more precise cost estimates.

Factory/Plant Installation and Planning Consulting Service

Saylan Teknik Process Engineering may offer new factory planning support to help businesses create the facility equipment and process plans they need, as well as efficiently visualize material flow and factory architecture.

Examining production requirements, process specifications, automation plans, and environmental permit regulations is the first phase in the process. Sizing primary materials, creating hypothetical manufacturing layouts, and recording the project design base are all part of the second step. Creating a program for design, building, permitting, and commissioning is the third step. Creating capital cost estimates, process modeling, resource planning, and operational cost estimates are all included in the fourth phase, if needed. Saylan Teknik's factory planning service is designed to assist businesses in creating business plans that work and in creating solutions that can successfully address obstacles and new business possibilities. In the end, extra services could comprise procurement assistance, commissioning, production management, thorough engineering, and all-encompassing "Design and Manufacture We're Here for You" support.

Service for Planning Factory/Plant Renovations

In addition to managing production logistics and upgrading outdated, ineffective facilities to satisfy competitive demands for facility expansion, new process integration, and lean production transformation, we at Saylan Teknik Process Engineering also strive to minimize production disruptions. Saykar Teknik's constant goal is to guarantee that process equipment is compatible with better facilities—including those with easily sustainable maintenance—and better material, human, and information flow. Renovation planning is similar to industrial planning, but it also involves intricate design and planning to handle production disruptions while maintaining the project's goals.

Process Improvement Service for Surface Treatment Facilities

Saylan Teknik Process Engineering provides Process Improvement Services as an effective means of identifying latent opportunities and hazards, allocating focus and resources, and assisting in the execution of a fruitful action plan for your facility or process.

Optimization of Process Flow

Automation of Processes

Enhancements in Material Handling

Team Enhancements

Process Methods, Procedures, and Documentation

Laboratory Procedures and Administration

Preventive maintenance and asset management

Control and Prevention of Spills

Management of Corrosion

Construction Supplies

Energy Administration

Handling Process Water and Wastewater

Optimizing the Rinse System

Diminution of Dragout

Enhancements to the Ventilation System

Engineering and Design

Saylan Teknik Consultancy & Engineering carries out facility and product design projects to determine or enhance process flow, capability, and dependability. Enhancing material usage efficiency, lowering energy, material, environmental, and labor costs, improving process safety, lowering waste, and reducing environmental and other operational risks are the objectives here. Design projects include zero discharge systems, ventilation and air pollution control systems, process facilities, water and wastewater treatment systems, spot welding reclamation and recycling systems, and surface finishing process work cells and systems (wet process lines, paint booths, sandblasting booths, and thermal spraying systems).

Project Management


Project Management Consultancy

Efficient project planning is the foundation of any successful project. Only when all stakeholders' needs are met can a project be considered successful. Stakeholders are those who are impacted by the project, whether directly or indirectly. Saylan Engineering works in interactive partnership with its clients to create project ideas that are successful. Usually, our project plans have nine linked steps:

Identifying the needs and issues associated with the project's objectives.

An overview of the deliverables and project results that will be generated.

Putting together a resource strategy.

Establishing the project schedule and work breakdown structure (WBS).

Developing a financial strategy.

Drafting a plan for quality control.

Establishing a plan for risk management.

Developing a plan for project management.

Formulating a plan for project conclusion.

Engineering Management Service

Saylan Teknik Consultancy & Engineering provides engineering calculations and design evaluations, including sophisticated engineering calculations and conceptual or comprehensive design assessments, to its clients. Support for design reviews can reduce production and design risks and point out areas where designs can be improved.

Service Commissioning and Training

Saylan Teknik Consultancy & Engineering has decades of experience commissioning processes and overseeing system functions. It instructs staff members on how to operate and maintain machines and equipment. Saylan Engineering can help its customers with everything from building a factory to large-scale production and beyond.

Functional Commissioning starts as soon as the installation is complete. Verifying that all systems and components carry out their mechanical, pneumatic, hydraulic, and electrical tasks is the aim of commissioning support.

Process commissioning is done to show off and confirm each process. Water treatment, tank and material conditioning and passivation, process solution completion, ventilation and washer commissioning, wastewater treatment commissioning, laboratory equipment commissioning, processing and testing process specification coupons are a few examples of what it might entail. Phases including roughness, coating thickness, weight, hardness, wear resistance, and light reflection could be tested.

Training can be planned to start after commissioning or concurrently with it. If commissioning is followed by training, classroom instruction is usually the first step, and then supervised practical operations and maintenance support come next.

Time and resources are often misallocated for these important tasks in design-build projects. Saylan Teknik Consultancy & Engineering can assist with projects in Turkey that last a single day or several years. Plans for installation, commissioning, and training can be created by Saylan Engineering. At this point, we may additionally offer services for process improvement, on-site team design, and increased operational and maintenance support.

Supply Support

Additionally, Saylan Teknik assists its clients with system, equipment, and product purchases. We assist our clients in obtaining the most affordable total cost of ownership.

Determination and Evolution of Needs

Request for Quotation (RFQ) and Proposal Specification preparation

Selection of Suppliers

Pricing and Supply Chain Intelligence

Total Expense of Ownership

Analysis of Return on Investment (ROI)

Saylan Teknik guarantees its clients have access to systems and solutions that satisfy their requirements, are more than adequate, and are incredibly affordable through supply support.

For Design and Manufacturing, We're Here!

PROCESS ENGINNERING

WORK MODELS

Process Engineering Study

Saylan Teknik is an established business in the manufacturing industry that specializes in engineering, design, and consultancy solutions. Our company provides project planning, development, full-service engineering, design, and production management services to the industrial manufacturing sector, in addition to product supply chain services. The methodology we employ for process improvement and design is thorough and methodical, drawing upon our vast expertise and practical understanding in the fields of design, manufacturing, and supply chain management. The consulting team comprises professionals with extensive expertise in manufacturing methods, surface treatment processes, chemistry, mechanical and environmental engineering, and industrial design. In order to consistently achieve successful project outcomes for our clients, we enhance our expertise, resources, and methodologies by establishing strategic partnerships with team-building organizations and suppliers.

Furthermore, we engage in the production and commercialization of our proprietary invention, the cabin-type wet blasting machine, which offers our customers an eco-friendly solution for surface treatment.

Are you seeking a product with long-term high demand and interested in understanding the production process?

Are you exploring the feasibility of in-house production for a part or system that is currently outsourced, while ensuring minimal disruption to your existing production processes?

Are you encountering challenges in procuring a product that you offer for sale and that you strongly desire to include in your product portfolio? Do you believe that the sole resolution is to outsource the manufacturing of this product or to undertake in-house production?

Are you encountering difficulties with the application of surface treatments on your products? Are these issues resulting in a decline in the quality of your product and a decrease in your market share?

Have you observed that despite owning a business and production line, the quality of the product you manufacture is subpar and highly cost-effective?

Are you interested in developing a custom machine or system that is urgently required, instead of procuring it from overseas at exorbitant prices?

If you require assistance with production and surface treatment issues, rest assured. We are here to provide assistance and support to you.

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