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Media, Abrasives, and Consumables for Wet and Dry Blasting / Sandblasting


Consumables used in blasting process are essential components that have a direct effect on the effectiveness and performance. In order to clean, roughen, prepare surfaces for painting and coating, remove paint and coatings, deburr, strip and smooth or shape extremely rough surfaces, blasting machines and cabinets usually use these materials. Materials like glass beads, steel shot, garnet, silica sand, ceramic beads, stainless grit, brown, pink, and white aluminum oxide, corundum, fused alumina are examples of consumables. Because every material has different qualities and uses, selecting the right one is essential to getting the intended outcomes. You can prolong the life of your equipment and get more efficient outcomes faster by utilizing high-quality consumables.

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Glass Beads

The spherical structure of this material makes it a preferred choice in precision processes that demand high surface sensitivity. This abrasive, referred to as glass beads, glass spheres, and glass shots, is suitable for application on various surfaces due to its non-reactive chemical properties. Glass beads are highly utilized in surface finishing and cleaning applications, particularly for cleaning aluminum extrusion dies, rubber and plastic injection molds, and for the surface treatment of medical components. They are also effective in the renovation of automotive spare parts, turbo fans, wire erosion components, accessories, fasteners, cutting tool tips, and in the removal of droplets and burrs on round saw tips.

Owing to its delicate composition, it rapidly degrades during dry blasting processes. In wet blasting, the incorporation of water effectively moderates the surface impact pressure, leading to a reduction in material breakage. Glass beads are widely recognized as a top choice for consumables in wet blasting applications.

Typical physical properties

Hardness6 mohs

Grain shape Round

Melting point  ca. 730 °C

Specific gravity  ca. 2,5 g/cm3

Bulk density*  ca. 1,5 – 1,6 g/cm3


0 – 50
40 – 70
70 – 110
90 – 150
100 – 200

200 – 300

300 – 400

400 – 600

600 – 800

Typical chemical analysis
SiO2 70,00 – 75,00 %
Na2O 12,00 – 15,00 %
CaO 7,00 – 12,00 %
MgO max. 5,00 %
Al2O3 max. 2,50 %
K2O max. 1,50 %
Fe2O3 max. 0,50 %150 – 250

Seramik Küre.jpg

Ceramic Beads

Ceramic beads, referred to as ceramic shots, possess a spherical configuration akin to glass beads and are applicable in all scenarios where glass beads are utilized. Ceramic beads, similar to glass beads, exhibit chemical inertness, making them suitable for application on various surface types. Their reduced fragility in comparison to glass beads results in an extended operational lifespan. Although the price per kilogram is considerably greater than that of glass beads, their durability contributes to long-term cost efficiency. These applications are prevalent in the healthcare industry and in surface treatments that necessitate restoration and adjustment. Ceramic beads provide a consistent, satin and smooth surface finish when utilized in wet blasting applications, making them well-suited for this technique.

 

Typical physical properties

Hardnessca. 7 – 7,5 mohs

Grain shape Round

Melting point  ca. 2.100 °C

Specific gravity  ca. 3,8 g/cm3

Bulk density*  ca. 2,1 – 2,4 g/cm3


0 – 63
0 – 125
70 – 125
125 – 250
250 – 425
425 – 600
600 – 850

 

Typical chemical analysis


ZrO2 61,98 %
SiO2 27,77 %
Al2O3 4,57 %
CaO 3,47 %
Fe2O3 0,14 %
TiO2 0,34 %

Beyaz Aluminyum Oksit.jpg

White Fused Alumina / Aluminium Oxide / Corundum

The design features an angular, sharp structure and an aggressive particle character, making it suitable for surface treatments that necessitate a sanding effect, including grinding, surface removal, roughening, coating, and paint stripping. This material is characterized by its high hardness and excellent heat resistance properties. White aluminum oxide is characterized by its superior purity level and elevated cost compared to other types of aluminum oxide. The surface remains unaffected in terms of color alteration and does not result in phenomena like rust formation. It is strongly recommended for the treatment of surfaces that demand exceptional precision. Appropriate for use in both wet and dry blasting applications.

Typical physical properties

Hardness  9 mohs

Grain shape Angular

Melting point  ca. 2050 °C

Specific gravity  ca. 3,9 – 4,1 g/cm3

Bulk density*  ca. 0,8 – 2,1 g/cm3


F 008 2000 – 2800
F 010 1700 – 2360
F 012 1400 – 2000
F 014 1180 – 1700
F 016 1000 – 1400

F 022 710 – 1000
F 024 600 – 850
F 030 500 – 710
F 036 425 – 600
F 040 355 – 500
F 046 300 – 425
F 054 250 – 355
F 060 212 – 300
F 070 180 – 250

F 080 150 – 212
F 090 125 – 180
F 100 106 – 150
F 120 90 – 125
F 150 63 – 106
F 180 63 – 90
F 220 53 – 75

 

Typical chemical analysisAl2O3 99,73 %Na2O 0,14 %Fe2O3 0,03 %SiO2 0,01 %CaO 0,02 %TiO2 0,02 %MgO 0,01 %F 020 850 – 1180
 

Metric Average grain size (µm)
0,25 – 0,50
0,50 – 1,00

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Pink Fused Alumina / Aluminium Oxide / Corundum

The angular, sharp structure and aggressive particle characteristics render it appropriate for surface treatments necessitating a sanding effect, including grinding, surface removal, roughening, coating, and paint stripping. This material is characterized by its high hardness and excellent heat resistance, making it suitable for various applications. While its purity level does not reach the standards of white aluminum oxide, it remains significantly elevated. It does not promote rust formation and does not alter the surface coloration. Compatible with both wet and dry blasting methods. It is strongly recommended for the treatment of surfaces that demand exceptional precision.

 

Typical physical properties

Hardness  9 mohs

Grain shape  Angular

Melting point  ca. 2.050 °C

Specific gravity  ca. 3,9 – 4,1 g/cm3

Bulk density*  ca. 1,3 – 2,0 g/cm3


F 008 2000 – 2800
F 010 1700 – 2360
F 012 1400 – 2000
F 014 1180 – 1700
F 016 1000 – 1400

F 020 850 – 1180

F 022 710 – 1000

F 024 600 – 850

F 030 500 – 710

F 036 425 – 600

F 040 355 – 500

F 046 300 – 425

F 054 250 – 355

F 060 212 – 300

F 070 180 – 250

F 080 150 – 212

F 090 125 – 180

F 100 106 – 150

F 120 90 – 125

F 150 63 – 106

F 180 53 – 90

F 220 45 – 75

Typical chemical analysis
Al2O3 99,3 %
Na2O 0,30 %
Cr2O3 0,30 %
Fe2O3 0,05 %
CaO 0,05 %

Kahverengi Alüminyum Oksit.jpg

Brown Fused Alumina / Aluminium Oxide / Corundum

The design features an angular, sharp structure with aggressive particle characteristics, making it ideal for surface treatments that necessitate a sanding effect, including grinding, surface removal, roughening, coating, and paint stripping. This material is characterized by its high hardness and exceptional heat resistance, making it suitable for various applications. This product is advised for application on iron-based substrates. The presence of free iron atoms in its composition can undermine the rust resistance of the surface to which it is applied. Consequently, it is not advisable for surface applications where alteration in color is not acceptable.

 

Typical physical properties

Hardness  9 mohs

Grain shape  Angular

Melting point  ca. 2.050 °C

Specific gravity  ca. 3,9 – 4,1 g/cm3

Bulk density*  ca. 1,5 – 2,1 g/cm3


F 008 2000 – 2800
F 010 1700 – 2360
F 012 1400 – 2000
F 014 1180 – 1700
F 016 1000 – 1400

F 020 850 – 1180
F 022 710 – 1000
F 024 600 – 850
F 030 500 – 710
F 036 425 – 600
F 040 355 – 500
F 046 300 – 425
F 054 250 – 355

F 060 212 – 300

F 070 180 – 250
F 080 150 – 212
F 090 125 – 180
F 100 106 – 150
F 120 90 – 125
F 150 63 – 106
F 180 63 – 90
F 220 53 – 75

Typical chemical analysis

Al2O3 95,65 %

TiO2 2,42 %

Fe2O3 0,12 %

SiO2 0,92 %

CaO 0,35 %

MgO 0,22 %

Metric Average grain size (µm)

0,06 – 0,12

0,12 – 0,25

0,25 – 0,50

0,50 – 1,00

1,00 – 2,00

1,00 – 3,00

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Stainless Steel Shot / Stainless Steel Beads

This material exhibits a unique property where its hardness and strength enhance with usage, and the effects on the surface become increasingly evident as the frequency of impacts rises. Due to its non-corrosive properties, it is utilized for surface treatment applications on materials like stainless steel and aluminum. Stainless steel shots possess a significant grain size and can be utilized with a pressurized blasting system, making them essential for prolonged use without degradation, thanks to their recoverable nature.

 

Typical physical properties

Hardness of the new grain+/- 40 HRC (390 HV)

Hardness in operating mixture+/- 50 HRC (530 HV)

Grain shape  irregular

Melting point  ca. 1.450 – 1.500 °C

Specific gravity  ca. 7 g/cm3

Bulk density*  ca. 3,8 – 4,6 g/cm3

Microstructure  martensitic

Typical chemical analysis

Cr12,00 – 20,00 %

Simax. 4,00 %

Mnmax. 2,00 %

Nimax. 0,95 %

Cmax. 0,30 %

 

Metric Average grain size (µm)

BETA 010  0,0 – 0,2

BETA 020  0,1 – 0,3

BETA 030  0,2 – 0,5

BETA 040  0,4 – 0,8

BETA 050  0,6 – 1,0

BETA 060  0,7 – 1,2

BETA 100  1,0 – 1,4

BETA 150  1,2 – 1,7

BETA 200  1,4 – 2,0

BETA 300  1,7 – 3,2

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Garnet Sand

Typical physical properties

Hardness  ca. 7,5 – 8 mohs

Grain shape  Angular

Melting point  ca. 1.300 °C

Specific gravity  ca. 3,5 – 4,3 g/cm3

Bulk density*  ca. 1,9 – 2,2 g/cm3

 

Available Sizes - Average grain size (mm)
12/20 0,50 – 1,20
20/40 0,50 – 1,00
30/60 0,20 – 0,60

 

Typical chemical analysis
SiO2 (silikojen deg˘il) 35,00 %
Fe2O3 33,00 %
Al2O3 23,00 %
MgO 7,00 %
MnO 1,00 %
CaO 1,00 %GRANI .

 

MESH Average grain size (mm)
80 0,180 – 0,35
120 0,180 – 0,25
180 0,090 – 0,15
200 0,075 – 0,15
240 0,045 – 0,10

Metric Average grain size (mm)
0,01 – 0,06
0,06 – 0,10
0,10 – 0,25

 

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Cast Stainless Steel

Typical physical properties

Hardness+/- 59 HRC (710 HV)

Grain shape Angular

Melting point  ca. 1.450 – 1.500 °C

Specific gravity  ca. 7,0 g/cm3

Bulk density*  ca. 4,0 – 4,2 g/cm3

DELTA 010  1,7 – 2,5

DELTA 012  1,4 – 2,0

DELTA 014  1,2 – 1,7

DELTA 016  1,0 – 1,4

DELTA 018  0,7 – 1,2

DELTA 025  0,4 – 1,0

DELTA 040  0,3 – 0,8

DELTA 050  0,2 – 0,6

DELTA 080  0,1 – 0,3

DELTA 120  0,0 – 0,2

 

Typical chemical analysis

Cr27,00 – 30,00%

C1,95 – 2,20%

Si1,80 – 2,20%

Mn0,70 – 1,20%

Ni0,00 – 0,50%

Paslanmaz Kürecikler.jpg

Aluminium Shot / Aluminium Beads

Typical physical properties

Hardness90 – 120 HV

Grain shaperounded

Melting pointca. 660 °C

Specific gravityca. 2,5 – 2,8 g/cm3

Bulk density*ca. 0,9 – 1,5 g/cm3

 

Typical chemical analysis

Al 97 – 98 %

Mg 0,80 %

Si max. 1,00 %

Fe max. 0,40 %

Mn max. 0,30 %

C max. 0,10 %

Silisyum Karbürler.jpg

Silicone Carbide

Silicon carbide is – after diamond and boron carbide – the third-hardest mineral in the world. Chemically, silicon carbide is extremely resistant and able to withstand the strongest alkalis and acids. In addition to being used as a blasting medium and abrasive, silicon carbide is also used as an aggregate for the production of non-slip, wear-resistant and conductive floor coatings.​

Typical physical properties

Hardnessca. 9 – 10 mohs

Grain shape  Angular/splintery

Melting point  ca. 2.300 °C

Specific gravity  ca. 3,2 g/cm3

Bulk density*  ca. 0,75 – 1,82 g/cm3


F 008 2000 – 2800
F 010 1700 – 2360
F 012 1400 – 2000
F 014 1180 – 1700
F 016 1000 – 1400
F 020 850 – 1180

F 022 710 – 1000
F 024 600 – 850
F 030 500 – 710
F 036 425 – 600
F 040 355 – 500
F 046 300 – 425
F 054 250 – 355

F 060 212 – 300
F 070 180 – 250
F 080 150 – 212
F 090 125 – 180
F 100 106 – 150
F 120 90 – 125
F 150 63 – 106
F 180 63 – 90
F 220 53 – 75

 

Typical chemical analysis

SIC 98,00 %Fe2O3 0,24 %C-frei 0,50 %Magnet Group 0,12 %

Metric (SiC black) Average grain size (mm)
0,50 – 1,00
1,00 – 2,00
1,00 – 3,00

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Plastic Blasting Media / Plastic Granules

Plastic granules were originally developed for the aerospace industry. It is always used where a cleaning or paint stripping of the surfaces is to be achieved – without changing the substance. 

 

Typical physical properties

Hardness TYPE IIBarcol 54 – 65 (3,5 mohs)

Hardness TYPE IIIBarcol 64 – 72 (4,0 mohs)

Hardness TYPE VBarcol 46 – 54 (3,2 – 3,5 mohs)

Grain shapeangular

Melting point< 500 °C

Specific gravityca. 1,5 g/cm3

Bulk density*ca. 0,8 – 0,9 g/cm3

 

MESH Average grain size (mm)
12 / 16 1,20 – 1,70
16 / 20 0,80 – 1,20
20 / 30 0,60 – 0,80
20 / 40 0,40 – 0,80

30 / 40 0,40 – 0,60
40 / 60 0,25 – 0,40
60 / 80 0,18 – 0,25

 

Typical chemical analysis

Plastics from:Urea, Melamine and Acrylic

Metric Average grain size (mm)
0,10 – 0,20
0,15 – 0,25
0,25 – 0,50
0,50 – 0,80
0,80 – 1,20
1,20 – 1,80

Tungsten Karbür Tozu.jpg

Tungsten Carbide / Boron Carbide

It is a consumable used only for very special processes

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PA Polyamid Abrasives

Typical physical properties

Hardness  2 – 3 mohs

Grain shape  cylindrical/ cubical

Melting point  ca. 215 – 225 °C

Specific gravity  ca. 1,08 – 1,60 g/cm3

Bulk density*  ca. 0,7 g/cm3

Typical chemical analysis

Plastics from:Polyamide 6, additives < 1 %

 

Availabla Sizes Size in mm
(diameter x length)

cylindrical

0,50 x 0,50 

0,75 x 0,75 

1,00 x 1,00 

1,00 x 1,50 

1,50 x 1,00 

1,50 x 1,50

2,00 x 2,00 

cubical

0,50 x 0,50 

0,60 x 0,60 

0,75 x 0,75 

1,00 x 1,00

1,20 x 1,20

1,50 x 1,50 

Ceviz Kabuğu Granülleri.jpg

Corn Cob Grit

Corn cob grit is an extremely soft, organic granule made of cleaned, broken and sieved corn spindles. Just like nutshell granules, corn cob grit is made from 100 % renewable raw materials. 

Typical physical properties

Hardnessca. 4,5 mohs

Grain shapeirregular

Ignition temperatureca. 170 °C

Specific gravityca. 0,9 g/cm3

Bulk density*ca. 0,45 – 0,8 g/cm3


200 – 400
400 – 800
500 – 1180
750 – 1600

800 – 1800
1250 – 1800
1800 – 2000
1800 – 2800
2000 – 3500

2800 – 3800
3150 – 4500
3800 – 5000

Ceviz Kabuğu Granülleri.jpg

Nutshell Granules

Nutshell granules are an extremely soft, organic reusable blasting agent made from broken, cleaned and sieved walnut shells. Due to their low hardness, the nutshell granules are used mainly for surface applications without any loss of substance in the base material. Nutshell granules are an extremely environmentally friendly product made from 100% renewable raw materials.

Typical physical properties

Hardness  ca. 2,5 – 3,5 mohs

Hardness  Angular

Ignition temperature  ca. 170 °C

Specific gravity  ca. 1,0 – 1,2 g/cm3

Bulk density*  ca. 0,45 – 0,8 g/cm3

 

Designation  Average grain size (mm)
100 – 250
200 – 450
450 – 800
450 – 1000
800 – 1300

 

 

Typical chemical analysis

no Fe-parts

 

1000 – 1500
1000 – 1700
1300 – 1700
1700 – 2400

2400 – 4000
4000 – 6000
4000 – 8000
6000 – 10000

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